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Ethanol could kill your small engine

An ethanol pump

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Kai Ryssdal: Thirty-six billion gallons -- that's how much renewable fuel the government says the U.S. must produce by 2022. And here's an unexpected consequence of that ethanol mandate: Alcohol is murder on lawnmowers and small engines. Mechanics insist that as gasoline blended with ethanol takes over at gas stations, small engines across the country will start choking to death. Wyoming Public Radio's Peter O'Dowd reports.


Peter O'Dowd: At the WyoTech automotive school in Laramie, Wyo., Larry Wostenburg likes to conduct experiments with engines for his students. Today's test: how much ethanol a small engine can take before it breaks down.

Larry Wostenburg: We're going to put a little choke action on here and start this baby up.

Wostenburg pours alcohol into a lawnmower's fuel tank. His supervisor Jack Longress explains why using too much ethanol can destroy this kind of engine.

Jack Longress: It's a recipe for disaster because, eventually, when those pieces get brittle they're more susceptible to breaking.

Alcohol makes engines run dangerously hot. It melts rubber components. Longress says use anything higher than 10 percent ethanol on small engines long enough, and the insides will start to rot.

Longress: The corrosive properties, what you'd see is, much like what you see on the top of dirty battery terminals.

Drivers of flex-fuel cars don't have to worry much. Their on-board computers can regulate fuel mixtures. But small engines like WyoTech's lawnmower don't have those features. They're more likely to malfunction if they're filled with the wrong blend, and broken engines can mean injured operators. That's just one of the reasons why Kris Kiser is so worried. He's with AllSafe, an advocate group for small-engine manufacturers.

Kris Kiser: What were concerned about are mid-level blends entering into the marketplace in advance of consumers being educated about their use and what their affects will be.

Kiser says millions of chainsaws, lawnmowers and boats could be vulnerable to death by ethanol. This year the government ordered the production of 9 billion gallons of renewable fuel. A decade from now, that number will grow to 26 billion gallons. As the mandate expands, Kiser says higher blends of ethanol will be pumped from every gas station in America. And unless people know what they're doing, he says they could easily fill up with a blend far too potent for their machines.

Kiser: If they drive up to a pump and they see E-20, E-30, E-40, I don't think they know what that means. Even if they do know what it means -- that E-30 means 30 percent ethanol in the gallon they're producing -- if they are selling it at the pump, I think there is the assumption that it's OK, that it's going to work in whatever I put it in.

Ron Lamberty: That's kind of a moot point. We've already got those concerns.

Ron Lamberty works for the American Coalition of Ethanol. He points out that consumers are quite capable of telling the difference between diesel and regular fuel at the gas station. He says America's well on the road to using more renewable fuels like ethanol. Small engine manufacturers can either protest, he says, or start improving their products.

Lamberty: If we always listened to the naysayers, we would still be sitting here with leaded regular gasoline in the United States. We've got to move forward and the small engine guys have to come along.

Critics say they might come along more quickly if the science were more definitive. No one really knows exactly how sensitive small engines are to ethanol. The standard threshold for lawnmowers, for example, is 10 percent, but our experiment showed it could run on a much richer mixture.

The Department of Energy published a study on ethanol in small engines this fall. You can check just how deadly the fuel might be to your old John Deere.

In Laramie, Wyo., I'm Peter O'Dowd for Marketplace.

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ayunksyah's picture
ayunksyah - Oct 1, 2012
Chris Webster's picture
Chris Webster - Apr 22, 2011

I concur with the issues since ethanol fuel came on the scene. My tractor has to have it's carb rebuilt every other year after 12 years of flawless service. I threw away a 2cycle weed eater last year. It cost $150 to get going the year before and then quit again after the winter. Now my lawn mower which ran for flawlessly for 17 years is dead. Buy the cheapest thing you can, so you won't feel about junking it. Ethanol is fine if keep using the machine, it's when they have to sit over the winter unused that things seem to melt down.

Clark Collins's picture
Clark Collins - Jan 4, 2011

Alan Rowberry does not own a 2cycle engine.

Eddie Cipriani's picture
Eddie Cipriani - Dec 25, 2010

Power equipment manufacturers are lobbying FOR more ethanol. A simple equation - more destroyed old engines means more sales for them. That's capitalism for you. Its the same reason a 40 year old refrigerator will still be working 40 years from now, but if you buy one now it will very likely fail within 5 years.

alan rowberry's picture
alan rowberry - Dec 5, 2010

I've been running my 1978 Honda 400cc motorcycle on E100 produced by a still in my backyard for about 14 months. I changed the carb mainjet, advanced the timing and put on a fuel filter. It runs much cooler, smoother, cleaner and faster than it ever did on gasoline. Seeing as how all the small engines in Brazil were running E100 fuels without problems and that all the early internal combustion engines were run initially on alcohol (without computers duh!) and that Henry Ford himself felt it a far superior fuel for his engines than gasoline, I can only conclude that you have other problems affecting your small engines than alcohol fuels.

Vicky King's picture
Vicky King - Sep 8, 2010

I have had a hugh problem with ethanol clogging up all of my small engines from my lawnmowers, 4 wheeler, boat etc. Eveything is being ruined and I.m dishing out alot of money for repairs. Now there is no place in town to buy gasoline without ethanol and the goverment says in the near future there won't be any gas without ethanol. Is there a way to stop the effects it has on engines? Maybe Lucas additive or sta-ble or something?? I hate ethanol!!!

Jerry Jesch's picture
Jerry Jesch - Jul 8, 2010

I spent more than $400 to replace the carb an a nearly new Yamaha small generator. It started running poorly after less than 10 hours of use over a three month period.

I use it for my fifth wheel trailer, very rarely; and kept the tank full to be ready for the need. The owner's manual says to drain the tank when it is not in use. I really thought I was doing a work around by starting it for about 15 minutes every week or two.

They should have instructed the owner that ethanol adds water to the fuel over time; and that if the generator is not run enough to use up all the fuel in a couple of weeks, it should be drained and replaced.

I found a place to by ethanol free gasoline for my generator and lawn mower.

My concern is that this issue is not being considered as legislation moves forward and ethanol free fuel will no longer be available.

What will be the impact on small engine production? How much are the small engine technology improvements going to cost the consumer? What about all of those engines in use now? Do the policy makers even care?

James Caldwell's picture
James Caldwell - Jun 17, 2010

many of you spin doctors are smoking crack. All educated fools have bogus theories disproven by experience. My 3 1/2 yr. old Honda $500 lawn mower's carb. just died form ethanol per the mechanic. It is an epidemic occuring in all 2 cycle engines that Carolina Power sells. Some fool on this liberal forum claimed that is is the gasoline. We have been running mowers for 30 yrs. with the same non ethanol gas with no problem. Hondas last 20 yrs. The only thing that has changed is the Ethanol. In 2 cycle engines it attracts moisture, goes non fresh in weeks, and is a heavy starch acid that rusts metals and runs hot. The 10% when tested is is illegally 13-18%. Flush your theories and educated scientific nonsense and mow the yard with your broken mower. Consider yourselves more libs. mugged by reality.

J. Eldon Bush's picture
J. Eldon Bush - Apr 11, 2010

The ignorance and propaganda just continues to march on. I run three vehicles on E-85 or a blend of it with gas and small motors and have never had a problem. For those who do, keep in mind that if you change the fuel, you need to make some adjustments to mixture and timing. You might also consider changing you fuel filters as the ethanol cleans out all the garbage and varnish left behind by gasoline. Once your fuel system is clean, like it was when it was new, your motor will last three times as long as it would have on gas. I have a small Briggs I have been running on E-85 now for a year. I readjusted the carburetor on it and it runs better than it ever did on gas. It's not the alcohol that ruins motors, it's the gas

Randy Dutton's picture
Randy Dutton - Dec 4, 2009

Read the Outdoor Power Equipment Institute report on ethanol and you'll want to strangle your legislator for having forced ethanol into our fuel supply http://www.opei.org/ht/a/GetDocumentAction/i/1926.

There is only one solution. VOTE OUT legislators who force consumers to destroy their own equipment.

The Outdoor Power Equipment Institute (OPEI) announced that it remains concerned by the Environmental Protection Agency’s (EPA) response to the Growth Energy waiver on 15 percent ethanol as it overlooks the impact on hundreds of millions of outdoor power equipment used by consumers, such as utility vehicles, lawnmowers, chainsaws, snow throwers and other affected equipment, including boats, ATVs, motorcycles and snow mobiles.
“EPA’s letter basically addressed the consideration of E15 for newer automobiles, but ignores the substantial non-automobile product families and the economic and safety issues related to their use,” said Kris Kiser, Executive Vice President at OPEI. “However, we’re pleased that EPA acknowledges more testing is needed.”
Department of Energy testing of mid-level ethanol blends on outdoor power equipment engines demonstrated performance irregularities and failure on tested product. “Should EPA allow higher levels for newer autos, we still face a daunting task of educating millions of consumers and labeling pumps to prevent possible mis-fueling that could potentially harm engine equipment and its users,” added Kiser.

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